What Is The Function Of Battery Sorting Machine

In the field of battery manufacturing, efficiency and quality control are key factors determining the success of production lines. Battery sorting machines play a crucial role in ensuring accurate arrangement and grouping of battery cells, thereby improving their performance, safety, and product quality, providing quality assurance for producing high-quality battery packs.A battery sorting machine is a specialized device for sorting battery cells, used to automatically sort and classify them according to various standards such as battery type, size, voltage, internal resistance, and status.

The main functions of the battery sorting machine include:

1. Optimize battery matching:

One of the main goals of a battery sorting machine is to optimize the matching of battery cells. The battery cells are not completely identical, and there may be slight differences in their capacity, internal resistance, and voltage characteristics. The sorting machine uses advanced algorithms and precise measurements to group battery cells based on their electrical performance. ACEY-AS10SP-33140 battery cell sorting machine adopts HIOKI BT3561 high-precision internal resistance tester, which can automatically sort the voltage and internal resistance of cylindrical batteries, like 32140, 33140 of CBAK and HIOKI. It conforms to the specific requirements, and has the characteristics of rapid and accurate sorting. Our battery sorting machine has a regular channel number of 5/6/11 channels, and can also support customization.

2. Improve security:

Battery safety is an important concern for multiple industries, including consumer electronics, electric vehicles (EVs), and renewable energy storage. It can detect abnormal cells and remove these defective cells from the production line. The sorting machine ensures that only reliable and safe batteries are used for the final battery pack assembly, reducing the potential risk of accidents or failures.

3. Improve efficiency:

By automating the sorting and arrangement process of battery cells, battery sorting machines greatly improve production efficiency. This machine can process a large number of battery cells simultaneously, surpassing the manual processing capability of human operators. This level of automation not only accelerates the production process, but also reduces the possibility of human error, thereby achieving overall cost savings and increased output.

4. Quality control:

Consistency and quality control are important aspects of battery production. The battery sorting machine can accurately measure important parameters such as capacity, internal resistance, and open circuit voltage, ensuring that the battery cells meet the required specifications and standards. It enables manufacturers to identify any deviations or outliers early in the battery pack assembly process, take corrective measures, and ensure that only high-quality battery cells are used in the pack.

5. Data collection and reporting:

The battery sorting machine includes software that collects and stores data related to classified batteries, such as battery specifications, quantities, or any identified defects. These data can be used for analysis, reporting, and process optimization.

Battery sorting machine is an indispensable tool in modern battery manufacturing. It plays an irreplaceable role in optimizing battery cell matching, improving safety, enhancing efficiency, and maintaining quality control. By automating processes and utilizing advanced algorithms and measurement technologies, manufacturers can maximize the performance and reliability of battery packs used in various applications such as consumer electronics, electric vehicles, and renewable energy systems.

Acey New Energy can provide 5 channels, 6 channels，10 channels, 11 channels and custom sorting machines for cylindrical battery pack production. Welcome to send us your inquiries.